This training course outlines the specific issues relating to the boiler making and welding disciplines, including how to use welding equipment correctly, the correct methods of welding joints, the basic principles and practice of welding and knowledge of how to use welding safely.
Also outlined are workplace safety; the use of measuring equipment; hand, machine and power tools; gas cutting practices; the interpretation of engineering drawings and the design and manufacturing of basic steel objects.
Entry requirements
Grade 7 certificate (basic Maths and English literacy) or equivalent qualification.
For any queries regarding the requirements and conditions of boilermaking techniques training, contact our skills development advisor for more information.
Workshop & power tools safety
Boiler making and welding operator safety training
Power tools safety training
Course contentWorkplace safety
We explain to learners the hazards and risks, housekeeping, stacking, colour coding, hand and portable tools, symbolic safety signs, lifting equipment, ladders, scaffolds, machine guarding, Personal Protective Equipment (PPE), types of PPE, confined space, hot work, lockout systems and conveyors.
Hand tools
We take learners through the tools and equipment needed: hammers, chisels, hacksaws, spanners, wrenches, pliers, clamps, punches, letter stamps, files, scribers, steel squares, straightedges and wire brushes.
Power and machine tools
We outline the use of drills, drill presses, grinders and angle grinders.
Measuring equipment
We outline the use of tape measures, rulers, protractors, bevel protractors, combination squares, callipers and micrometres.
Drawings
We explain the common features, line styles and types, multiple views and projections including orthographic, auxiliary, isometric, oblique projections and perspective, section views, scale, showing dimensions, technical lettering and examples of engineering drawings, abbreviations and symbols.
Plasma / oxy-fuel cutting
We discuss oxy-fuel cutting, apparatus, regulators, gas hoses, non-return valves, check valves, torches (welding, cutting and heating torches), fuels (acetylene, hydrogen, MPS and MAPP gas), the role of oxygen, types of flame, cutting, safety, eye protection, fuel leakage, cylinders and flashback.
Basic principles and practice of welding and knowledge on how to use welding safely
We talk about the processes including arc welding and power supplies, as well as gas metal arc welding (GMAW), gas tungsten arc welding (GTAW)/tungsten inert gas (TIG), gas welding, resistance (spot) welding, geometry of a weld, quality of a weld, heat-affected zones and safety issues.
How to use welding equipment correctly and the correct method of welding joints
We explain welding procedure specifications, welding symbols, the fillet weld, groove welding, stick welding, better restarts and SMAW troubleshooting.
Boilermaking
We discuss properties of metals, marking out (typical marking out tools), welding, sheet metal and special tools.
Designing and manufacturing basic steel objects and measuring, cutting and working with steel
Assessment methods
We conduct a formative theoretical assessment at the beginning of the course to gauge the learner’s initial understanding (novices only). At the end of the training, a summative theoretical and practical application assessment is conducted, to find if the learner is competent; if not, additional developmental areas are identified and suggested.